Paper roll clamps for forklifts: Transport paper rolls safely and efficiently
Paper rolls place special demands on internal logistics. They can weigh several tons and are simultaneously sensitive to pressure marks, scratches, and contamination. Even minor damage to the roll surface can render the paper unusable for further processing.
Therefore, specially designed vehicles are used for safe transport between production, storage and further processing. Paper roll clamps They are used for forklifts. They pick up the rolls without a pallet, hold them in a controlled manner, and, depending on the design, also allow the load to be rotated and precisely positioned.
Why are paper roll clips needed?
Conventional forklift tines are only suitable for picking up paper rolls to a limited extent and with an increased risk of damage. In contrast, a paper roll clamp grips the roll with large contact plates and holds it securely in place through controlled clamping pressure.
This allows paper rolls to be used, for example:
- taken directly from the ground
- rotated between standing and lying positions,
- stored and retrieved from shelves or block storage areas,
- provided on machines and conveyor systems
- as well as being loaded onto trucks or into containers.
The paper roll clamp is adapted to the respective roll diameter, roll weight, paper quality and the intended workflow.
Reliably protect sensitive roller surfaces
Paper rolls have a large, yet delicate surface. Excessive clamping pressure can deform the roll or cause pressure marks. Conversely, if the pressure is too low, the load can shift during transport.
Therefore, a uniform and controlled power transmission is crucial.
The slim and smooth arms of the Griptech paper roll clamps reduce the risk of damaging the rolls during picking up, storing, or setting down. At the same time, the compact frame design allows for good visibility of the load and the work area.
Depending on the composition and sensitivity of the paper roll, different contact plates and coatings are available. This allows the clamp to be optimally adapted to various paper qualities, roll surfaces, and operating conditions.
The right paper roll clamp for every application
Not every paper roll is transported in the same way. Griptech therefore offers different designs for various roll sizes and workflows.
Paper roll clips for individual rolls
For holding individual paper rolls, models with a long, undivided arm are suitable. Depending on the model, the short arm can be fixed or movable.
A movable short arm allows for the use of rolls with different diameters. A version with a rigid short arm is particularly suitable for roll sizes that remain largely constant and for clearly defined work processes.
Paper roll clips for different roll diameters
In a facility where paper rolls with widely varying diameters are transported, a flexible arm design is advantageous. Movable arms adapt to the respective roll size and ensure even load distribution.
When selecting rollers, both the smallest and largest roller diameters must be taken into account. This ensures that all rollers can be reliably accommodated within the intended opening range.
Double paper roll clips
For higher throughput, paper roll clamps with a split long arm can be used. They allow for the simultaneous handling of one or two rolls – depending on the design, even with different roll diameters.
The individual arms adjust to the respective roller. This is particularly advantageous when two rollers with different diameters need to be transported together.
Paper roll clips for tissue and specialty rolls
Large tissue rolls, due to their dimensions and delicate structure, place special demands on handling. Special tissue roll clamps are available for this purpose, with arm geometry and contact surfaces specifically designed for these applications.
Suitable versions are also available for particularly narrow paper rolls or other special applications. The crucial factor is always the precise matching of the width, diameter, weight, and material of the roll to be transported.
Controlled rotation and positioning of paper rolls
Many work processes require that paper rolls are not only picked up but also rotated. Rotating paper roll clamps allow the rolls to be moved in a controlled manner between a horizontal and vertical position.
This makes, among other things, the following easier:
- the recording of horizontal rolls
- the upright storage,
- the provision of processing machines,
- as well as the loading and unloading of vehicles.
The indirect drive of the rotary device is self-locking and supports a secure holding of the set position.
Operational reliability and wear protection
Paper roll clamps must withstand high loads in daily use. Integrated check and pressure relief valves safeguard the hydraulic functions and support controlled operation.
A robust yet slim arm design facilitates maneuvering in storage areas and reduces the risk of collision damage. Replaceable wear plates protect particularly stressed areas from premature wear and can be replaced as needed.
Easily accessible components also simplify regular maintenance and servicing. This reduces downtime and supports the long-term operational readiness of the attachment.
What are the key factors to consider when choosing a paper roll clip?
In order for paper rolls to be transported safely and with as little damage as possible, the clamp must be precisely matched to the forklift, the load and the operating conditions.
Key information includes:
- Weight of the paper roll
- minimum and maximum roller diameter,
- Roll width
- Paper type and surface sensitivity
- Recording of single or double rolls,
- desired rotation function
- horizontal or vertical recording,
- Load capacity and residual load capacity of the forklift,
- ISO/FEM suspension,
- existing auxiliary hydraulics,
- as well as the required contact plate coating.
The daily operating time, the available aisle widths and special surface protection requirements should also be taken into account in the technical design.
Move paper rolls safely – with the right solution from Griptech
An optimally designed paper roll clamp not only protects the transported goods. It also makes the forklift driver's job easier, supports an efficient material flow, and helps to avoid damage and unplanned downtime.
Griptech offers paper roll clamps for single rolls, double rolls, various roll diameters, as well as tissue and specialty applications. Together with you, we will determine the right model for your forklift, your paper rolls, and your operational processes.
Do you want to transport paper rolls safely and efficiently?
Our experts will assist you in selecting and technically designing the right paper roll clamp. Please feel free to contact us.