Efficient solutions for loading and unloading containers: Griptech sets new standards

Loading and unloading containers presents numerous challenges for logistics companies. Limited lifting heights, differently sized pallets and the need for precise weighing of containers are just some of the hurdles that must be overcome. Griptech, a leading provider of innovative solutions in this field, offers a wide range of products that make this process not only easier but also more efficient. Here are some of Griptech's pioneering solutions that can be considered depending on a company's specific needs.

KOOI®Lifting fork carrier LFC: Maximum flexibility with limited lifting height

One of the biggest challenges when loading and unloading containers is the limited height of the lifting mast, which is determined by the container. KOOI® Mast Height Extension from Griptech offers a unique solution here. The KOOI®Lifting Fork Carrier LFC is characterized by its innovative design, in which the lifting cylinders are integrated into the guide profiles. This arrangement makes it possible to place the actual lifting fork carrier between the two lifting profiles, which only slightly increases the front dimension and always ensures the horizontal position of the two forks. In addition, the original forks can be easily attached and manually adjusted. This attachment not only enables a free lift, but also an additional lift. This makes it easier to access high shelves in warehouses without the need for an expensive four-fold lifting frame. Inside the container, the free lift provided by the KOOI®Lifting Fork Carrier LFC offers the possibility of lifting the fork carrier without having to extend the mast. This significantly optimizes the efficiency and safety when loading and unloading containers.

Shift2end: Precise handling of pallets at the container edge

For loading and unloading containers with palletized goods, Griptech offers the innovative Tine adjustment Shift2end with full sideshift to the left and right. This solution makes it possible to move pallets effortlessly at the edge of the container, even if they have different dimensions. The Shift2end solution ensures the safe transport of both narrow and wide pallets and thus makes a significant contribution to the efficiency of container loading and unloading. As an optimal attachment for forklifts, the Shift2end fork adjustment is not only ideal for loading containers, but also for loading and unloading trucks.

The combination of fork adjustment and increased sideshift makes this attachment a universal tool for forklifts. It allows the handling of extremely narrow and wide pallets without limiting the driver's maneuverability. This ensures that the driver has enough space to maneuver without touching the outside walls of the container or truck, minimizing the risk of damage and making the entire loading process more efficient and safer.

Pallet turning device PKK: Efficient handling without load carriers

If you do not use load carriers when transporting goods in containers, you not only save space, but also weight and therefore money.

Griptech also offers a solution to facilitate the loading and unloading of containers without load carriers. Pallet turning device PKK with integrated pusher enables containers to be loaded with a forklift within 20 minutes.

The PKK pallet turning device can be used to easily handle a wide variety of goods, be it bagged goods, boxes or other clampable products. The process begins with the goods being picked up together with the pallet. The load is then turned and finally pushed into the container without the pallet (upside down).

This approach not only offers significant time savings, but also enables space-saving loading, as bulky load carriers are not required. This solution offers a significant time advantage over stationary pallet turning devices and a high degree of flexibility in choosing the location of use.

PKK pallet turning device for loading containers
Pallet turning device PKK with pusher in the application of goods transport
Pallet turning device PKK with pusher in the application of loading and unloading
KOOI®RollenGabeln: Optimized transport on slipsheets

For the transport of goods on slipsheets instead of pallets, Griptech offers the KOOI®RollersForks These specialized forks can be attached to all common forklifts with ISO/FEM fork carriages and enable the efficient transport of products placed on a slipsheet.

Slipsheets offer the advantage that they are up to 80% cheaper to purchase, take up less space and less weight in the container or truck, require 98% less internal storage space compared to pallets and do not require return transport. They also reduce administration costs and disposal costs, which are incurred with disposable pallets.

Products that are on slip sheets can be placed on conventional pallets and stored in shelves, provided they have a flat bottom. For external transport, the load can be removed from adapted pallets with entry openings for the KOOI®RollenForks and loaded into containers or trucks, whereby the special pallet is retained for further internal use.

In addition, the KOOI®RollenForks can be equipped with a clamping slide or a Push-Pull device GEQP to further optimize the transport of goods on slipsheets. These solutions transform any forklift truck into a specialized slipsheet handling device in seconds and enable easy and efficient container loading.

TC3000-RS: Precise weighing for maximum safety

Another important aspect when loading and unloading containers is the total weight of the container. SOLAS Convention requires that the gross weight of each container must be determined before shipment to ensure safety and stability during the voyage. The hydraulic weighing system TC3000-RS from Griptech meets these requirements to the highest degree and offers a precise solution for weighing containers.

TC3000-RS hydraulic weighing system for reach stackers
Optimize your logistics processes: Efficient and safe container loading and unloading with Griptech

We are an indispensable partner for logistics companies that want to optimize their container loading and unloading processes. With innovative solutions that increase efficiency and ensure the highest safety standards, Griptech is continuously setting new standards in the industry. By using these advanced technologies, companies can improve their processes, save time and money, and at the same time increase safety. Rely on Griptech to take your container loading to the next level.

Safe container loading: The CTU code for maximum transport safety

Loading containers requires strict adherence to important guidelines that ensure safety. The parties involved often have different priorities: the shipper wants to pack as much goods as possible into the container, while the shipowner needs to ensure that the permissible total weight is not exceeded. Errors in weight distribution, inadequate load securing or overloading can not only damage the goods, but also endanger the stability of the ship. Poorly stacked containers can fall into the sea during a storm, posing a significant danger to shipping as they float just below the water surface and are difficult to see.

To ensure safe loading of transport units such as containers, the International Maritime Organization (IMO), the International Labour Organization (ILO) and the United Nations Economic Commission for Europe (UNECE) have developed the "Code of Practice for Packing of Cargo Transport Units" (CTU Code). This guide provides freight forwarders and shippers with detailed instructions on how cargo should be properly stowed and secured in containers to ensure safety during transport.

Download CTU code now:

Frequently asked questions about loading and unloading containers

How can containers be efficiently loaded and unloaded using a forklift?

For efficient container loading, the forklift must be adapted to the limited space inside the container. Attachments such as a lifting fork carriage with free lift, fork adjustment with increased side shift, or special systems for palletless transport facilitate positioning and picking up the load. This reduces loading times and prevents damage to goods and container walls.

Which attachment is suitable for low container heights?

The KOOI® LFC lifting fork carriage is ideal for situations with limited clearance height. It allows the fork carriage to be raised inside the container without having to extend the lifting mast further. This additional free lift makes picking up and setting down stacked goods particularly easy.

What is the advantage of an additional free lift in the container?

The additional free lift allows the load to be raised even though the overall height of the lifting mast remains virtually unchanged. This is particularly advantageous in enclosed containers, truck bodies, and areas with low ceilings. The driver gains more freedom of movement and can position goods more precisely.

How can pallets be picked up at the edge of a container?

For pallets positioned directly against the container's side walls, the Shift2end fork adjustment system can be used. It combines hydraulic adjustment of the fork tines with increased lateral shift. This allows the forks to be moved far to the left or right without the forklift itself having to drive directly against the container wall.

Can pallets of different widths be transported with the same attachment?

Yes. A hydraulic fork adjustment system allows the distance between the forks to be adjusted directly from the driver's seat to accommodate different pallet widths. With Shift2end, both narrow and wide pallets can be picked up and precisely positioned laterally.

How can goods be loaded into a container without a pallet?

With the PKK pallet turner, suitable goods can first be picked up together with the pallet and then rotated. The load is then pushed into the container without the pallet using the integrated pusher. This method is suitable, for example, for bagged goods, cartons, and other sufficiently stable or clampable products.

What are the advantages of container loading without load carriers?

Eliminating pallets can reduce the required loading volume and transport weight. At the same time, it eliminates the costs associated with disposable pallets, as well as the storage, management, and return transport of pallets. However, whether palletless loading is feasible depends on the type, stability, and packaging of the goods in question.

What are slipsheets?

Slipsheets are thin sheets made of plastic, cardboard, or a similar material, used to transport goods. They require significantly less space than traditional pallets and have a lower weight. Special systems such as KOOI® roller forks or push-pull devices are used for handling them with forklifts.

Can KOOI® roller forks be used on existing forklifts?

KOOI® roller forks can be used on many common forklifts with a compatible ISO/FEM fork carriage. However, the exact design must be matched to the forklift, the load capacity, the load center of gravity, and the load carriers used.

Why does it need to be determined the weight of a container?

Before shipping, the verified gross mass (VGM) of a loaded container must be available. An accurately determined weight is crucial for stowage planning, ship stability, and safety throughout the entire transport process.

Can a container be weighed directly with a reach stacker?

The TC3000-RS hydraulic weighing system was developed for use with reach stackers. It enables weight determination during operation, eliminating the need to transport the container to a separate stationary weighbridge. Its suitability for invoicing purposes or legally mandated weighing must be verified based on the specific configuration and applicable requirements.

What is the CTU code?

The CTU Code is an international guideline for the safe packing and loading of cargo transport units such as containers, swap bodies, and vehicles. It covers topics including load distribution, load securing, permissible loads, and the responsibilities of the parties involved.

What must be considered when distributing weight within the container?

Heavy loads should be distributed as evenly as possible and securely fastened against slipping, tipping, or rolling. Point loads on the container floor and uneven weight distribution must be avoided. Therefore, in addition to the total weight, the load's center of gravity and the permissible floor loads must also be taken into account.

Which Griptech solution is suitable for my application?

The appropriate solution depends on factors such as the available container height, the type of pallet used, the dimensions of the load, the weight of the goods, and the available forklift. Griptech analyzes each application and assists in selecting a suitable attachment or weighing system.

Do you have any questions or would you like to know more?

Please feel free to contact us by email, telephone or via our contact form. Our team looks forward to helping you!
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